Ultrasonic Plastic Welding Machine for IV Tube Connector

altrAsonix ultrasonic welding machine is developed to meet the specialized demands of IV connector manufacturing. Medical connectors must maintain absolute sealing quality to prevent leakage during infusion, and this welding system ensures a precise and repeatable bond without adhesives or external heat sources. By using ultrasonic vibration energy, the components fuse cleanly at the molecular level, resulting in a durable and contamination-free joint.

This welding solution is carefully designed for PP and PE medical connector parts, which are widely used in IV sets, blood administration lines, injection ports and multi-way adaptors. Unlike traditional processes that rely on solvents or glue, ultrasonic welding delivers a uniform sealed joint in fractions of a second, making it ideal for high-volume medical production.

The 20 kHz / 2000W analog model provides stable weld performance for small injection-molded medical parts. Its advanced power delivery and consistent vibration output allow manufacturers to achieve dependable results with minimal operator involvement.

Key Benefits:
• Clean welding without contaminants or adhesives
• Strong bonding suitable for sterile medical use
• Controlled weld parameters for dimensionally stable connectors
• Suited for PP, PE and other medical-grade thermoplastics
• Efficient processing suitable for continuous production environments

Technical Specifications:
Model: UPM-20K-2000W-ANALOG
Frequency: 20 kHz
Power: 2000W
Input Voltage: 220V AC
Welding Modes: Time / Manual
Rectifier: Analog
Machine Weight: ~90 kg
Suitable For: IV connectors, flow regulators, injection ports, small PP/PE components

Material Compatibility:
Compatible Materials: PP, PE, ABS, PC, PVC
Not Compatible: Cross-material welding such as PP–ABS, PP–PVC, PE–ABS

Industrial Applications:
• IV connector assembly
• Y-connector plastic joining
• Infusion set manufacturing
• Injection port production
• Tube fitting and adaptor welding
• Medical fluid transfer component assembly

The altrAsonix ultrasonic welding system helps manufacturers achieve consistent bonding performance and maintain quality standards required for medical device production.

Additional Information:

• Production Capacity: 500-600 pcs / hours