Ultrasonic Metal Welding Machine

Ultrasonic Welder for Blood Collection Device – altrAsonix

The altrAsonix ultrasonic welding unit designed for blood collection devices offers clean, reliable and airtight joining specifically for medical sampling products. It is used to weld caps, tubes, diagnostic housings and vacuum sampling components without using any adhesive or solvents. Ultrasonic technology ensures that the bonded surface becomes a single fused structure, essential for maintaining vacuum pressure and ensuring sample integrity.

This system provides stable output for continuous production in laboratories, medical disposable factories and diagnostic equipment manufacturing plants. Its design supports PP, ABS, PC and similar materials that are typically used for blood sampling devices because of their dimensional stability and chemical safety.

Technical Specifications

Model: UPM-20K-2000W-ANALOG
Frequency: 20 kHz
Power Output: 2000W
Welding Mode: Time / Manual
Input Voltage: AC 220V
Rectifier: Analog
Operation Type: Manual
Weight: Approx. 90 kg
Best Suited For: Small PP/ABS blood collection components, caps and housings

The system ensures uniform welds, minimal distortion and clean operation for all medical-grade production requirements.

Additional Information:

• Production Capacity: 500-600 pcs / hours

altrAsonix ultrasonic welding machine is developed to meet the specialized demands of IV connector manufacturing. Medical connectors must maintain absolute sealing quality to prevent leakage during infusion, and this welding system ensures a precise and repeatable bond without adhesives or external heat sources. By using ultrasonic vibration energy, the components fuse cleanly at the molecular level, resulting in a durable and contamination-free joint.

This welding solution is carefully designed for PP and PE medical connector parts, which are widely used in IV sets, blood administration lines, injection ports and multi-way adaptors. Unlike traditional processes that rely on solvents or glue, ultrasonic welding delivers a uniform sealed joint in fractions of a second, making it ideal for high-volume medical production.

The 20 kHz / 2000W analog model provides stable weld performance for small injection-molded medical parts. Its advanced power delivery and consistent vibration output allow manufacturers to achieve dependable results with minimal operator involvement.

Key Benefits:
• Clean welding without contaminants or adhesives
• Strong bonding suitable for sterile medical use
• Controlled weld parameters for dimensionally stable connectors
• Suited for PP, PE and other medical-grade thermoplastics
• Efficient processing suitable for continuous production environments

Technical Specifications:
Model: UPM-20K-2000W-ANALOG
Frequency: 20 kHz
Power: 2000W
Input Voltage: 220V AC
Welding Modes: Time / Manual
Rectifier: Analog
Machine Weight: ~90 kg
Suitable For: IV connectors, flow regulators, injection ports, small PP/PE components

Material Compatibility:
Compatible Materials: PP, PE, ABS, PC, PVC
Not Compatible: Cross-material welding such as PP–ABS, PP–PVC, PE–ABS

Industrial Applications:
• IV connector assembly
• Y-connector plastic joining
• Infusion set manufacturing
• Injection port production
• Tube fitting and adaptor welding
• Medical fluid transfer component assembly

The altrAsonix ultrasonic welding system helps manufacturers achieve consistent bonding performance and maintain quality standards required for medical device production.

Additional Information:

• Production Capacity: 500-600 pcs / hours

altrAsonix ultrasonic welding system for nebulizer body components is built for manufacturers involved in respiratory device production. It uses ultrasonic vibration to melt and bond thermoplastic parts such as the chamber housing, mouthpiece, medication container and airflow components. The welded joints remain clean, strong and leak-free, which is extremely important for devices that deliver aerosolized medication.

The machine ensures consistent results across long production cycles and supports PP, ABS, PC and similar medical-grade polymers. Its fast cycle time and contamination-free process make it ideal for producing devices used in hospitals, ICUs, emergency kits and home-care environments.

Product Applications

Perfect for the assembly of:
• Nebulizer casing and housing
• Inhalation chamber parts
• Mouthpiece plastic components
• Atomizer and medication cup parts
• Flow-control chamber covers
• Oxygen therapy add-on plastic parts

The system offers reliability, precise sealing and clean welding performance suitable for modern respiratory device manufacturing.

Additional Information:

• Production Capacity: 500-600 pcs /hours

Ultrasonic Welder for Surgical Blade Guard Housing – altrAsonix

The altrAsonix ultrasonic welding system for surgical blade guard housings is specialized equipment used to produce safe, reliable and sterile protective covers for surgical blades. These guards require precise assembly to ensure secure locking and to maintain sterility until the surgical instrument is used.

Ultrasonic welding produces a clean and strong bond without adhesives, ensuring no contamination or chemical interference. This makes it ideal for producing single-use and reusable blade protection housings for hospitals and surgical centers.

Product Applications

Used to manufacture:
• Disposable scalpel blade covers
• Reusable blade guard housings
• Safety-lock blade protection systems
• Medical sharps protection covers
• Transparent blade inspection housings

The machine provides accuracy, strong welds and clean-room-friendly operation essential for surgical-grade device manufacturing.

Additional Information:

• Production Capacity: 500-600 pcs / hours