Ultrasonic Metal Welding Machine

20 KHz Ultrasonic Metal Welding Machine – 3000 Watt from altrAsonix is engineered for high-precision welding of non-ferrous metals such as copper and aluminium. Using high-frequency ultrasonic vibrations, the system creates strong metallurgical bonds between metal components without the need for solder, flux, or filler materials.

This advanced welding technology ensures excellent electrical conductivity, minimal heat generation, and highly reliable metal joints, making it suitable for sensitive electrical and electronic applications.

Ultrasonic metal welding is widely used in automotive, electrical, electronics, battery manufacturing, and cable assembly industries where durable and high-quality metal connections are essential.

The machine is equipped with a digital ultrasonic generator that allows operators to easily control and adjust welding parameters. The digitally adjustable amplitude from 10% to 100% ensures precise energy control for different materials and welding applications, providing stable and repeatable welding performance in industrial environments.

Key Features

• 20 KHz ultrasonic generator with 3000 Watt output

• Suitable for welding copper, aluminium, and other non-ferrous metals

• Digitally adjustable amplitude from 10% to 100%

• Two welding modes: Time Mode and Energy Mode

• Strong metallurgical bonding without solder or filler materials

• Low heat generation during welding

• Fast welding cycle for higher productivity

• Digital control system for precise operation

• Consistent and repeatable weld quality

• Designed for industrial metal joining applications

Technical Specifications Product Applications

This ultrasonic metal welding machine is commonly used in:

• Automotive wiring harness manufacturing

• Electrical cable and connector assembly

• Battery pack and energy storage component welding

• Motor and transformer coil connections

• Electronic component manufacturing

• Copper and aluminium conductor joining

• Terminal and connector welding applications

Ultrasonic welding produces strong and reliable joints with excellent electrical conductivity, making it an ideal solution for precision metal joining in modern industrial production.

Frequently Asked Questions

1. What is an ultrasonic metal welding machine?
An ultrasonic metal welding machine uses high-frequency ultrasonic vibrations to join metal components without melting the base material.

2. Which metals can be welded with this machine?
This machine is suitable for copper, aluminium, and other non-ferrous metals.

3. What welding modes are available?
The machine supports Time Mode and Energy Mode for precise welding control.

4. Is amplitude adjustable?
Yes, amplitude can be digitally adjusted from 10% to 100% depending on the application.

5. Which industries use ultrasonic metal welding machines?
Automotive, battery manufacturing, electrical equipment, and electronics industries widely use this technology.

20 kHz Ultrasonic Metal Welding Machine – 6000 Watt

The 20 kHz Ultrasonic Metal Welding Machine (6000 W) is engineered for demanding industrial applications that require reliable joining of non-ferrous metals such as copper and aluminium. Using high-frequency ultrasonic vibrations, the system forms solid metallurgical bonds between metal parts without the need for solder, flux, or additional filler materials.

This process enables strong electrical connections while producing very little heat, helping maintain excellent conductivity and preventing thermal damage to sensitive components.

Designed for continuous industrial production, this heavy-duty ultrasonic welding system is widely used in sectors such as automotive manufacturing, electrical cable assembly, wire harness production, battery pack fabrication, and electronics manufacturing. Ultrasonic welding technology enables rapid cycle times, consistent weld quality, and energy-efficient operation.

The machine features digitally controlled amplitude adjustment from 10% to 100%, allowing precise control of welding energy and ensuring repeatable results even under demanding production conditions.

Key Features

• 20 kHz ultrasonic generator with 6000 W power output

• Built for heavy-duty industrial metal welding applications

• Welding process requires no solder, flux, or filler materials

• Digitally adjustable amplitude (10% – 100%) for accurate energy control

• Two welding operation modes: Time Mode and Energy Mode

• Creates strong metallurgical bonds for conductive metals

• Minimal heat generation during welding

• Fast welding cycles for increased productivity

• Digital control system for simple operation and precise settings

Technical Specifications Typical Applications

This industrial ultrasonic metal welding machine is commonly used for:

• Automotive electrical component production

• Wire harness manufacturing and cable assembly

• Battery pack and energy storage system welding

• Copper and aluminium conductor joining

• Electrical terminal and connector welding

• Motor winding and transformer coil connections

• Electronics and electrical equipment manufacturing

Ultrasonic welding produces durable, high-conductivity metal joints, making it ideal for applications where electrical performance and reliability are critical.

Frequently Asked Questions (FAQ)

1. What is a heavy-duty ultrasonic metal welding machine?
It is a high-power ultrasonic system designed to create strong welds between metal components in industrial manufacturing environments.

2. Which metals can be welded with this machine?
The machine is suitable for copper, aluminium, and various other non-ferrous metals and their alloys.

3. What welding modes does the system support?
The machine provides Time Mode and Energy Mode to allow precise control of the welding process.

4. Can the amplitude be adjusted?
Yes. The welding amplitude can be digitally adjusted between 10% and 100% depending on the application requirements.

5. What industries typically use ultrasonic metal welding?
This technology is widely used in automotive manufacturing, battery production, cable assembly, and electronics industries where reliable electrical connections are required.

altrAsonix ultrasonic welding system for nebulizer body components is built for manufacturers involved in respiratory device production. It uses ultrasonic vibration to melt and bond thermoplastic parts such as the chamber housing, mouthpiece, medication container and airflow components. The welded joints remain clean, strong and leak-free, which is extremely important for devices that deliver aerosolized medication.

The machine ensures consistent results across long production cycles and supports PP, ABS, PC and similar medical-grade polymers. Its fast cycle time and contamination-free process make it ideal for producing devices used in hospitals, ICUs, emergency kits and home-care environments.

Product Applications

Perfect for the assembly of:
• Nebulizer casing and housing
• Inhalation chamber parts
• Mouthpiece plastic components
• Atomizer and medication cup parts
• Flow-control chamber covers
• Oxygen therapy add-on plastic parts

The system offers reliability, precise sealing and clean welding performance suitable for modern respiratory device manufacturing.

Additional Information:

• Production Capacity: 500-600 pcs /hours

Ultrasonic Welder for Surgical Blade Guard Housing – altrAsonix

The altrAsonix ultrasonic welding system for surgical blade guard housings is specialized equipment used to produce safe, reliable and sterile protective covers for surgical blades. These guards require precise assembly to ensure secure locking and to maintain sterility until the surgical instrument is used.

Ultrasonic welding produces a clean and strong bond without adhesives, ensuring no contamination or chemical interference. This makes it ideal for producing single-use and reusable blade protection housings for hospitals and surgical centers.

 

Product Applications

Used to manufacture:
• Disposable scalpel blade covers
• Reusable blade guard housings
• Safety-lock blade protection systems
• Medical sharps protection covers
• Transparent blade inspection housings

The machine provides accuracy, strong welds and clean-room-friendly operation essential for surgical-grade device manufacturing.

Additional Information:

• Production Capacity: 500-600 pcs / hours